Gertex Solutions Logo

Airwave - The Future of Void Fill Cushioning

3 Smart Swaps for a Greener Pack Line


We’re proud to offer AirWave Void Fill, a modern, eco-friendly protective packaging solution made with sustainability in mind.


From potato starch films to 100% recycled paper, AirWave offers sustainable packaging that reduces environmental impact without compromising performance. Ideal for pack stations in retail, eCommerce, and 3PL, AirWave is available in three eco-friendly materials, PaperWave, PlantWave, and EcoWave, each offered as air pillows for void fill or bubble wrap for protection. 


All options come in customizable sizes with printing available. No matter what you’re shipping, there’s an AirWave solution built for your pack line.

Which AirWave Material is Right for You?

PAPERWAVE

Looking for the most sustainable option? Go with Paperwave, made from 100% recycled paper and fully compostable.


PLANTWAVE

Want a truly unique solution? Choose PlantWave, an innovative film made from potato starch that’s both compostable and eco-conscious.


ECOWAVE

Need a high-performance option with a low carbon footprint? EcoWave delivers thin, durable protection made from post-consumer recycled materials, without the CO₂ impact.

Film Made from 100% recycled paper

Air cushion packaging system with brown paper rolls and inflated paper air cushions.

PaperWave Air Cushion Pillows 

PaperWave air cushions are made from 100% recycled paper and are compostable in nature.

Film made from potato starch

Air cushion machine with clear plastic film rolls and inflated air pillows.

PlantWave Air Cushion Pillows 

Organic air cushion film made from potato starch. 100% Compostable packaging material.

50% PCR / 100% Recyclable

Air cushion packaging machine with clear film rolls and inflated air pillows.

EcoWave Air Cushion Pillows 

100% climate-neutral air cushion filler made from 50% recycled materials with PCR content (post-consumer recycled) for packaging without a CO2 footprint.

PaperWave Paper Bubble

PaperWave Air Cushion Bubbles.

PaperWave Air Cushion Bubbles 

A biodegradable film sheet of bubble made of 100% recycled paper. For light to very light goods. Perforated for easy separation.

PlantWave Bubble

PlantWave Air Cushion Bubbles.

PlantWave Air Cushion Bubbles 

A biodegradable film that protects your packaged goods. Perforated for easy separation.

EcoWave 50% or 100% PCR

EcoWave Air Cushion Bubbles

EcoWave Air Cushion Bubbles 

EcoWave is a 100% climate-neutral film that protects your goods with a zero carbon footprint. Available in 50% and 100% PCR.

Custom AirWave Void Fill for every package.

Elevate Your Unboxing with Custom AirWave Void Fill

Choose from eco-friendly materials like PaperWave, PlantWave, and EcoWave each available in various sizes, thicknesses, and customizable printing options. Whether you’re shipping fragile goods or high-volume orders, AirWave delivers protection with a purpose.

Custom Print (AquaWave) Void Fill

BRANDED PRINTING

Stick out from the competition with branded printing! Add your logo, messaging, or brand elements to your air cushions or bubble wrap.

PaperWave and PlantWave Void Fill in multiple sizes.

CUSTOM SIZING

Find the right fit for your job with our selection of sizing options. We offer a range of sizes for all materials and product types, with the availability of  2 chamber, 4 chamber, 8 chamber and various other configurations.

Air cushion packaging machine with multiple rolls of clear film printed with black AirWave branding.

FILM THICKNESS OPTIONS BY APPLICATION

Pick the film thickness that matches your product weight and protection needs. We offer film thickness for all Airwave Void Fill from 0.5 mil for lighter goods to 2.0 mil for heavier goods. 

Air cushion machine producing brown paper air pillows.

Discover Greener Alternatives for your Pack Station

Whether you're starting fresh or upgrading your sustainability efforts, AirWave Void Fill makes going green simple. Easy to integrate and cost-effective, AirWave helps you meet sustainability goals, cut waste, and connect with eco-conscious customers. From e-commerce to 3PL, more brands are packing smarter and greener with AirWave.

Designed for the Demands of eCommerce

AirWave Void Fill is engineered for the fast pace and high standards of the eCommerce industry. Whether you’re shipping from a fulfillment center, a 3PL warehouse, or an in-house pack station, AirWave delivers the speed, efficiency, and sustainability modern operations demand.

From growing online brands to global retailers, more companies are choosing AirWave to pack smarter and greener.

AirWave Void Fill Pack Station

Versatile Protection

AirWave pillows and bubble films are designed to protect a wide range of goods whether you're filling voids or wrapping delicate items. They absorb shocks, prevent movement, and reduce damage during shipping. The result is fewer returns, less waste, and packaging that delivers a better customer experience.

Space-Saving Efficiency

AirWave machines take up minimal space at the pack station and produce pillows or bubble wrap right when you need them. No bulky storage, no pre-stocked materials just efficient, on-demand void fill that streamlines your workflow and eliminates unnecessary logistics.

WE CAN HELP

What's Going On in Your Warehouse?

Accelerate and innovate your business with innovative packaging solutions built for you.

Get Started With Powerful Packaging Solutions Built For You