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Alpha Robot Palletizer
Stacks 5 to 10 Boxes Per Minute
The Palletizer Workstation is an advanced small goods-handling system designed for industries such as food, medicine, 3C (computer, communication, and consumer electronics), printing, and daily chemicals. This system is remarkably user-friendly, with a visual programming interface that takes just five minutes to set up. Once the information is entered, it can quickly stack products or cartons onto pallets, enabling fully automated handling.
This visual programming interface is intuitive and accessible to any operator, making the robot easy to control. The system is designed to handle high loads, with the ability to lift products weighing up to 20kg.
Additionally, the machine is highly flexible and can be deployed in various environments due to its compact size and straightforward wiring. It requires minimal maintenance and operates with high efficiency, capable of stacking 5 to 10 boxes per minute.
Main Benefits
The Alpha-Robot Palletizer improves efficiency with its safety features, speed and accuracy, automation/control, and flexible configuration.
Safety Features
Minimize any machinery accidents to operators with this machine as it is built with sensors and many safety mechanisms.
Speed and Accuracy
This Palletizer can stack 5-10 boxes per minute with high precision using its Robotic Arm technology. This in turn lowers the rate of product damage while stacking.
Automation/Control
The Alpha Robot Palletizer is programmable to follow specific palletizing patterns giving the user the ability to adapt to any change in the product packaging requirements.
Flexible Configuration
Customizable to handle a wide variety of shapes, sizes and weights for different products, making it the perfect machine for your packaging needs.
HOW IT WORKS
#1
Customization
Once this user-friendly machine is set up it is time to customize your palletizing settings. Users can easily adjust stack patterns, layer configurations, and the height or arrangement of pallets to fit specific product sizes and operational needs.
#2
Pick and Place
The Alpha Robot Palletizer has a robotic arm feature equipped with a specialized gripper that picks up the boxes from a conveyor belt and places them on the pallet. They are placed in an accurate and reliable formation to secure the boxes.
#3
Stacking
The Stacking functionality of the Alpha Robot Palletizer allows for precise and efficient arrangement of products onto pallets. The robotic arm places each box according to predefined stack patterns, optimizing space and ensuring stability.
Features
Modular Design
Modular engineering offers quality control and complete layout flexibility without requiring customization. The standardized component systems lead to cost savings for end users, swift delivery, and demonstrated performance, while also providing future flexibility when needed.
Concurrent Wrapping
Concurrent stretch wrapping is a method designed for stabilizing loads throughout the palletizing process. It features automatic film brake recovery, automatic film starts, and increased pre-stretch levels based on advanced film management technology pioneered by TopTier.
Easystack® Software
End users can create new patterns via the HMI touch screen. Intuitive screens handle machine set-up and product changeover. HMI screens offer simple access to palletizer functions: auto/manual operations, pattern selection/programming, backup/recovery, safety status, and maintenance logs.
All Electric
Optional all-electric operation offers significant benefits in performance, maintenance, and energy efficiency for palletizing technology. Pneumatic devices demand high maintenance and often deliver marginal performance, while those driven by compressed air compromise energy efficiency.
Customer Care
Trained professionals are available 24/7 to support every stage of the process and address any concerns. On-site commissioning and training services are included, along with an extensive preventative maintenance program delivered by certified technicians.
Why Automate?
Integrates Easily
High Safety Factor
Labour Savings
Easy Maintenance
ROI Calculator
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| Number of People | Total Hours Per Day Per Person | Full Burden Rate $/Hr | Days Per Year | Labor Savings/Cost Per Year |
| Capital Expense | ROI Period | Years Projected | Long Term ROI Payout |
This machine is suitable for all industries that require palletizing boxes and are looking for a more sustainable and automated palletizing process. However the industries this machine tends to be tailored to include; food, medicine, 3C (computer, communication, and consumer electronics), printing, and daily chemicals.
As palletizers become better equipped to handle more variable tasks, both conventional and robotic palletizing systems are now capable of handling most load-building requirements. This system is designed to lift products weighing up to 20kg.
This robotic machine is fully automatic but that does not mean that it can run indefinitely without maintenance, however it is very minimal.
To extend the longevity of this machine it is important to perform routine inspections and maintenance at least once per year.
Precision parts: only the suction cup needs to be replaced after 300,000 times of use.
The Alpha Robot Palletizer stands out from other palletizers with its compact design, making it ideal for space-constrained environments, and its visual programming interface, which simplifies setup and operation without extensive technical training. It also offers exceptional customization for stack patterns and layers, enabling flexibility for different packaging needs.
This palletizer has many safety features including an adjustable/portable fence, and less manpower/no safety barrier required as it is a fully automatic machine.
To receive a quote on the Alpha Robot Palletizer contact us today!
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